============================================================ TITLE: Induction Brazing Aluminum - Ambrell TYPE: article VERSION: 1 VERSION_ID: 2dc2f79d-af0c-4766-9795-ea2ceb341912 GENERATED_AT: 2026-09-30T14:10:45.363Z SUMMARY: Induction brazing aluminum removes the requirement for a skilled operator, reduces energy costs and decreases the equipment footprint. DATE PUBLISHED: October 11, 2015 READING TIME: 8 min WORD COUNT: 1412 KEYWORDS: Induction Brazing Aluminum SOURCE URL: https://www.ambrell.com/induction-heating-applications/brazing-aluminum ============================================================ KEY TAKEAWAYS: * Why Braze Aluminum with Induction Heating? * Induction brazing aluminum Benefits * brazing aluminum Application Notes * Our Systems for brazing aluminum with Induction # Induction Brazing Aluminum Home How It's Used Aluminum Brazing * How It's Used * Aluminum Brazing Author: Dr. Girish Dahake | Published: October 11, 2015 | Updated: September 15, 2026 ## Why Braze Aluminum with Induction Heating? Induction brazing aluminum addresses the issues of torch and furnace brazing by removing the requirement for a skilled operator, by reducing energy costs and by decreasing the equipment footprint while implementing a lean manufacturing process for higher quality parts. Can we help? ## Induction brazing aluminum Benefits * Meets tight production tolerances with precise localized heat to small areas creating pinpoint accuracy * Increases production rates with faster heating cycles * Reduces defect rates with repeatable, reliable heat * Eliminates variability from operator-to-operator, shift-to-shift * Maintains metallurgical characteristics of the individual metals ## brazing aluminum Application Notes Select from our collection of brazing aluminum notes, developed over 40 years supporting our customers. Read how we helped to solve their process heating challenges! Brazing an Aluminum Assembly The target temperature can be achieved within 157 seconds with the EASYHEAT 6 kW power supply. A good solid joint resulted from the heating process. Brazing an Aluminum Tube Assembly A custom-designed single position multiple-turn pancake coil was built to generate the required heating for this brazing application. Initial tests were conducted to optimize power delivery to the assembly Brazing aluminum adaptors to aluminum tubes To increase production, a multi-position coil was recommended so multiple parts could be heated while maintaining a cycle time of 55 seconds, delivering consistent joint quality, which a torch often doesn't deliver. Brazing tubes and fittings for an off-road AC unit Clients were using an oven, and because the whole part was being heated and essentially annealed, it created problems with the part. Induction only heats the braze area, and resolves that issue... Brazing an aluminum bicycle assembly For this aluminum bicycle tube brazing application, induction heating delivers more repeatable and consistent results, while cutting client's heating time in half when compared to using a torch... Brazing an aluminum AC manifold Precise, repeatable heating: The client wanted more precise and repeatable heating than a torch could deliver, which induction was able to achieve.. Brazing two aluminum pipes to an aluminum evaporator core The customer is replacing a flame process which can burn away the thin flange at the joint area and create scrap parts. By switching to induction for this application the customer is decreasing their scrap parts and also increasing their quality and production rate... Brazing aluminum electrical lug assembly A five turn helical coil is used to braze the assembly. The parts are assembled and placed in the coil. Power is applied and a braze stick is used to braze the two parts in 25-30 seconds... ## More brazing aluminum resources Blog Posts Add your content here. ## Our Systems for brazing aluminum with Induction EASYHEAT Models EKOHEAT Models Workhead Models Product Spectrum Four Ways To Contact Ambrell for Support Request a Demo Give Us a Call Send an Email Free Lab Services ### AMBRELL CORPORATION 1655 Lyell AvenueRochester, NY 14606United States DirectionsT: +1 585 889 9000F: +1 585 889 4030Contact SalesContact OrdersContact Service ### AMBRELL B.V. Holtersweg 17556 BS HengeloThe Netherlands DirectionsT: +31 880 150 100F: +31 546 788 154Contact SalesContact OrdersContact Service ### AMBRELL Ltd. Front Suite, 1st Floor, Charles House148-149 Gt Charles StreetBirmingham, B3 3HTUnited Kingdom T: +44 1242 514042F: +31 546 788 154Contact SalesContact OrdersContact Service ------------------------------------------------------------ ABOUT THIS CONTENT ------------------------------------------------------------ Source: https://www.ambrell.com/induction-heating-applications/brazing-aluminum Published: October 11, 2015 This content is provided for informational purposes. Please visit the original source for the most up-to-date information.