--- title: "Melendez Case Study" description: "Discover how Patatas Melendez doubled output and cut resource use with Wyma’s integrated wash line at Europe’s most advanced potato facility." type: article version: 1 version_id: "ab1dd75c-0a8c-42a9-bf24-b3d89f6afc38" generated_at: "2026-06-29T03:21:07.105Z" date_modified: "2025-04-30T14:27:59.978Z" language: en reading_time: "8 min" word_count: 1520 keywords: ["Melendez Case Study", "Patatas Melendez:", "Project Overview", "Looking Ahead"] url: "https://wymasolutions.com/case-study/patatas-melendez" --- # Melendez Case Study > Discover how Patatas Melendez doubled output and cut resource use with Wyma’s integrated wash line at Europe’s most advanced potato facility. ## Key Takeaways - Leading the Next Generation of Post-Harvest Potato Handling. - A Vision to Lead Europe’s Potato Sector - Project Overview - A Benchmark for the Industry - Looking Ahead ## Contents - [Leading the Next Generation of Post-Harvest Potato Handling.](#leading-the-next-generation-of-post-harvest-potato-handling) - [A Vision to Lead Europe’s Potato Sector](#a-vision-to-lead-europe-s-potato-sector) - [Project Overview](#project-overview) - [A Benchmark for the Industry](#a-benchmark-for-the-industry) - [Looking Ahead](#looking-ahead) - [Ready to Transform Your Operation?](#ready-to-transform-your-operation) # Patatas Melendez: ## Leading the Next Generation of Post-Harvest Potato Handling.  Patatas Meléndez, Spain’s leading fresh potato supplier, partnered with Wyma to develop one of the world’s most advanced Industry 4.0 post-harvest facilities—featuring AI-powered sorting, real-time data monitoring, full automation, and intelligent maintenance systems. The result sets a new benchmark for efficiency, product care, and digital integration in the potato industry. #### Doubling of Capacity #### 17% Reduction in Energy Consumption #### 30% Reduction in Water Usage. ## **A Vision to Lead Europe’s Potato Sector** Patatas Meléndez is a leading company in the cultivation, selection, and distribution of potatoes in Spain, with a bold vision to lead the European market. Building on strong foundations in technology, the company set out to transform its operations by developing a fully automated, digitally integrated post-harvest facility in Medina del Campo. Their goal: to handle potatoes with the care of fruit while maximising efficiency, quality, and sustainability. ## **Project Overview** To realise their vision, Patatas Melendez partnered with a select group of technology providers. Wyma was selected to supply and integrate a custom-designed **wash line** and key elements of the **packing line**. Wyma delivered: - Tailored turnkey line design based on production, product, and data requirements - Gentle handling equipment including washing, drying, and optical grading systems - Smart automation to reduce manual labour and maximise traceability - Seamless installation and commissioning with on-site and remote support - Ongoing technical service and spare parts supply - Key Outcomes - Packaging capacity doubled from 65 to 130 pallets per hour - 17% reduction in energy consumption - 30% reduction in water use through recycling and treatment systems - Improved worker safety and lower accident rates - Enhanced product quality with minimal handling damage - Real-time data insights to optimise field-to-factory decision making - The Challenge The company faced the challenge of modernising its operations in a traditionally fragmented industry. To become the benchmark for potato processing in Europe, Patatas Melendez needed to reduce costs, improve efficiency, and deliver consistently high-quality products—without compromising sustainability or safety. - The Solution Wyma worked closely with the Patatas Melendez team across all departments—from engineering to quality and IT—to co-design a solution that aligned with every aspect of their business. Together, the two companies developed a fully automated line with: - Low-impact transport via water channels and gentle conveyors - AI-powered optical sorting for quality grading - Smart packaging and palletising lines - Built-in digitalisation to improve traceability, monitoring, and response times - Why Wyma? Wyma stood out not only for its machinery but for its ability to deliver an end-to-end solution. From consultation and design through to ongoing support, Wyma was deeply involved in every phase of the project. ***“We spent a long time researching global partners. Wyma gave us confidence—not just through their technology, but because of their reputation, experience, and full-service approach.”* — *Javier Melendez, CEO*** ## **A Benchmark for the Industry** Patatas Melendez’s new plant is now one of the most advanced in Europe—and possibly the world. With 14 packaging lines, two fully automated washing lines, and built-in artificial intelligence, the facility combines scale with precision. It’s a showcase for what the future of potato processing looks like: smart, sustainable, and deeply connected. ***“This is the most efficient potato processing facility in the world—and Wyma has been a key part of that achievement.”*** **— *Francisco Javier Perez, Engineering Director*** ## **Looking Ahead** The partnership doesn’t end here. Patatas Melendez plans to further expand its washing and packaging capacity and is exploring new markets across Northern Europe and Asia. ***“We’ve built in space for growth, and we see Wyma as a long-term partner in that journey.”*** ***— Javier Melendez, CEO*** - - - - - - - - - ## Ready to Transform Your Operation? **Contact us today** to discuss your project. --- ## About This Content **Source:** [Melendez Case Study](https://wymasolutions.com/case-study/patatas-melendez) *This content is provided for informational purposes. Please visit the original source for the most up-to-date information.*