---
title: "Field Data Uncovers Costly Leaks and Unexpected Safety Risks"
description: "When a large U.S. refinery began planning for additional compressor capacity, field data revealed the real problem wasn’t a lack of equipment—it was air loss. "
type: article
version: 1
version_id: "9ef3734a-3ad8-4f96-aa2f-f4be143441d3"
generated_at: "2026-09-21T18:59:15.759Z"
author: "Hydrus Works"
date_published: "2026-09-01T17:51:42.000Z"
date_modified: "2026-09-02T19:33:07.621Z"
language: en
reading_time: "2 min"
word_count: 344
url: "https://www.hydrusworks.com/resources/field-data-uncovers-costly-leaks-and-unexpected-safety-risks"
---

# Field Data Uncovers Costly Leaks and Unexpected Safety Risks

> When a large U.S. refinery began planning for additional compressor capacity, field data revealed the real problem wasn’t a lack of equipment—it was air loss.

## Key Takeaways

- Field Data Uncovers Costly Leaks and Unexpected Safety Risks

        Leak Survey Reveals Hidden Nitrogen Loss
- Field Data Uncovers Costly Leaks and Unexpected Safety Risks

        Leak Survey Reveals Hidden Nitrogen Loss

# Field Data Uncovers Costly Leaks and Unexpected Safety Risks

# Leak Survey Reveals Hidden Nitrogen Loss

Rising nitrogen costs at a Gulf Coast refinery pointed to significant system losses, but the source remained unclear. A comprehensive ultrasonic leak survey identified 205 nitrogen leaks totaling 534 CFM and more than $1 million in estimated annual loss. The survey also uncovered previously unknown combustible gas leaks in flare gas, hydrogen and natural gas lines. Download the case study to see how field-verified data gave the refinery a prioritized path to reduce nitrogen consumption, lower costs and improve site safety.

[Download Case Study](https://www.hydrusworks.com/hubfs/Hydrus%20Works%20Nitrogen%20Leak%20Case%20History%20\(3\).pdf)

---

## About This Content

**Source:** [Field Data Uncovers Costly Leaks and Unexpected Safety Risks](https://www.hydrusworks.com/resources/field-data-uncovers-costly-leaks-and-unexpected-safety-risks)
**Author:** Hydrus Works
**Published:** September 1, 2026

*This content is provided for informational purposes. Please visit the original source for the most up-to-date information.*